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How To Maintain And Troubleshoot A Boom Lift?

Sep 27, 2025

As a common type of aerial work equipment, boom lifts require routine maintenance and effective troubleshooting to ensure safe, stable operation and to extend their service life. The following article systematically introduces specific maintenance and troubleshooting methods based on the characteristics of DAXLIFTER boom lifts.

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Regular Inspections of Mechanical Equipment

Regular and comprehensive inspections of the boom lift's mechanical systems are a fundamental part of maintenance. This includes checking the hydraulic system's oil level and cleanliness. Any signs of aging or contamination should be addressed promptly by replacing the oil. Transmission components such as chains and gears should also be inspected for wear and replaced when necessary. In addition, all bolts and fasteners must be individually checked for looseness and tightened according to specifications. The flexibility and reliability of the operating mechanism should also be verified regularly to ensure smooth and responsive operation.

Cleaning and Lubrication

Maintaining the cleanliness and proper lubrication of the boom lift is essential for long-term, reliable operation. Dust, oil, and other debris should be regularly removed from the equipment's exterior to prevent damage to the mechanical structure or obstruction of moving parts. All moving components-such as spherical bearings, slide rails, and gears-should be lubricated at regular intervals with the specified oil or grease, following the equipment's lubrication chart and requirements. This helps reduce wear and ensures smooth performance.

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Inspecting the Electrical System

The boom lift's electrical system also requires routine inspection. All cable connections should be secure and free from hazards such as aging, damage, or exposed wiring. Switches and controllers must be checked to confirm that they function properly and respond accurately. Any damaged or malfunctioning electrical components should be repaired or replaced promptly by qualified professionals to prevent equipment failure or potential safety risks.

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Proper Troubleshooting

When a boom lift malfunctions, troubleshooting should follow standard procedures. First, observe the equipment's operating status and listen for abnormal sounds to help identify the fault location. Appropriate repair measures should then be taken according to the fault type. For example, if the hydraulic system fails, focus on inspecting the oil circuit, seals, and hydraulic valves. For electrical faults, check cable connections and the switch control unit. It is critical that faults involving core components or complex systems be handled only by professional technicians. Unauthorized disassembly or repair by non-professionals is strictly prohibited.

Regular Maintenance Records

Establishing and maintaining detailed maintenance records is an essential aspect of equipment management. Records should include the date of each maintenance, the specific tasks performed, replaced parts, and the responsible operator. These records allow managers to clearly understand the boom lift's maintenance history and operating status, enabling them to design more effective maintenance plans and implement preventive measures, thereby reducing the risk of failure and damage.

In summary, proper maintenance and troubleshooting are vital for ensuring the safe, stable, and efficient operation of boom lifts. Through systematic mechanical inspections, standardized cleaning and lubrication, regular electrical system checks, scientific troubleshooting, and comprehensive maintenance records, equipment reliability can be greatly improved, service life extended, and failure risks minimized.

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